# Appendix: Station-Level KPI Scorecard Template (Draft)

## Purpose
Provide a weekly scorecard template to track plant performance by station and roll up to executive operations review.

## Weekly Scorecard Fields (per station)
- Station Name
- Planned Throughput
- Actual Throughput
- Cycle Time (Target / Actual)
- First-Pass Yield (%)
- Rework Rate (%)
- Labor Hours per Unit
- Cost per Door (station impact estimate)
- Downtime Minutes
- Downtime Primary Cause
- Handoff Defects (#)
- Safety Incidents (#)
- Near Misses (#)
- Status (Green / Yellow / Red)
- Corrective Action Owner
- Due Date

## Roll-Up KPI Domains
- Throughput and cycle-time trend
- Rework and quality trend
- Labor productivity trend
- Cost-per-door movement
- Safety/compliance trend
- Handoff defect concentration by station

## Weekly Review Questions
1. Which stations are constraining total line throughput?
2. What defects are crossing handoffs most often?
3. Which interventions deliver fastest cycle-time recovery?
4. What capex/procurement decisions are needed now?

## RAG Guidance (Draft)
> Final threshold values pending decision.
- Green: within target tolerance
- Yellow: moderate variance, recoverable within week
- Red: severe variance, leadership intervention required

## Data Ownership
- Station leads: daily capture
- Production supervisor: weekly validation
- Quality lead: defect and FPY confirmation
- Finance/CPA: cost-per-door translation
- Executive review: decisioning and resource allocation

## Open Decisions
1. Final threshold values per metric (Green/Yellow/Red)
2. Reporting cutoff day/time each week
3. Dashboard owner and publishing channel

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— Added by Tracy Assistant, 2026-03-19